+ Reply to Thread
Results 1 to 29 of 29

Thread: How screwed am I?? (with pic)

  1. Junior Member hamburgerpimp's Avatar
    Join Date
    Jun 2011
    Location
    San Jose, CA
    Posts
    57
    04-26-2012 06:25 PM #1




    Found this crack in turbo housing (about 12oclock position) while installing EST down pipe. No drivability problems , but can't imagine its ok.
    2004 S60R. MT. Ipd strut bar conversion, Viva cbv, Ipd tcv, Ipd poly engine and Trans mounts, SNABB intake pipe, EST down pipe, IPD oval tube catback , LED conversion, IPD track spec sways, Ultra racing trunk brace .

  2. Junior Member maxenar's Avatar
    Join Date
    May 2011
    Location
    Dallas, TX
    Posts
    998
    04-26-2012 06:33 PM #2
    Why is your turbo all powdered up?
    2006 Volvo S60 R | GT | Passion Red | ///S2R
    { COMFORT | SPORT | ADVANCED }
    "PRACTICE SAFE SEX, MAKE LOVE IN A VOLVO."

  3. Junior Member BrotherMatt's Avatar
    Join Date
    Aug 2011
    Location
    Southern California
    Posts
    224
    04-26-2012 06:34 PM #3
    Ouch, and could the discoloration indicate that you're running a bit lean?
    2005 S60R GT

  4. Junior Member
    Join Date
    Apr 2012
    Location
    Seattle, WA
    Posts
    233
    04-26-2012 06:39 PM #4
    Were you running a lot of fuel additives like octane booster or cleaners? Are you tuned? If so with who?

  5. Junior Member hamburgerpimp's Avatar
    Join Date
    Jun 2011
    Location
    San Jose, CA
    Posts
    57
    04-26-2012 06:47 PM #5
    Stock tune, maybe sulfur rich california gas? I use 91 octane 76 gas usually. No lean codes or anything. Car does get driven pretty hard and has about 140k . I purchased with 120k and have done a very detailed stage 0 when I bought it. No problems since then.
    2004 S60R. MT. Ipd strut bar conversion, Viva cbv, Ipd tcv, Ipd poly engine and Trans mounts, SNABB intake pipe, EST down pipe, IPD oval tube catback , LED conversion, IPD track spec sways, Ultra racing trunk brace .

  6. Member R.Photo's Avatar
    Join Date
    Nov 2010
    Location
    Vermont
    Posts
    5,099
    04-26-2012 06:50 PM #6
    You're looking at a grand at most, worst case scenario.
    2004 S60R - Satin White Metallic - M66 - Too many mods
    2002 Land Rover Discovery 2 - Chawton White - Too many mods
    2005 Suzuki Sv650S - Blue - Ready to leave
    2008 CBR600RR - Matte Gunmetal

  7. Member michaelc's Avatar
    Join Date
    Feb 2007
    Location
    San Francisco, CA
    Posts
    1,009
    04-26-2012 06:54 PM #7
    Quote Originally Posted by hamburgerpimp View Post
    Stock tune, maybe sulfur rich california gas? I use 91 octane 76 gas usually. No lean codes or anything. Car does get driven pretty hard and has about 140k . I purchased with 120k and have done a very detailed stage 0 when I bought it. No problems since then.
    Granted you've got 4x the miles on yours than I do, but I didn't have the discoloration on mine last I got a look at it. I've only had CA gas (with the exception of some European gas early on).
    2007 S60R MT::Ti-Nordkap
    RICA Stage II::TME DP/Exhaust::PhMIC::IPD Track Spec Sways::TME Springs::Kelly/Lill CAI

  8. Member Vio-TT-R's Avatar
    Join Date
    Mar 2011
    Location
    Hampstead, NH
    Posts
    3,360
    04-26-2012 06:59 PM #8
    YOu're looking at the signs of a lean engine, similar to the color you would get on a spark plug if you're running lean. I suggest you take a look at certain sensors ie. Oxygen, MAF, etc. Sensors that have to do with air/fuel mixture.

    As for your turbo, if it's working correctly and boosting correctly don't worry about it until you do start to notice however, keep the funds readily available. I saw a K24 on ebay for like $500, install yourself and WHABAMM you just saved yourself a grand.

    SCHWING!

    ~Muffin Prince
    2004 S60R MT Titanium Gray w/ Gobi Interior | OBX: Downpipe | Snabb: Intake Pipe | ViVA: UR Braces, CBV(FORGE), Shifter Bushings | IPD: Upper/Lower Poly Mounts, Strut Bar Bushings, Flaps, Eibachs | Custom: Ram Induction(AEM DryFlow) DP Back (Single Res/Hi-Flow Cat/3" Straight Through) | Prosport EVO Gauge | Sound System(Pioneer, Alpine, Kicker) | H&R 10mm/15mm |East Coast EÜRO CR3W| Swedish Boost Mafia |

  9. Junior Member hamburgerpimp's Avatar
    Join Date
    Jun 2011
    Location
    San Jose, CA
    Posts
    57
    04-26-2012 07:02 PM #9
    I guess what I'm curious about is what will happen if I just leave it . Car runs great and has pleanty of power. I have no idea how long the crack has been there , would never have known if I didn't just do downpipe . Color could be from the fact the car burns about a quart of oil every 3k?
    2004 S60R. MT. Ipd strut bar conversion, Viva cbv, Ipd tcv, Ipd poly engine and Trans mounts, SNABB intake pipe, EST down pipe, IPD oval tube catback , LED conversion, IPD track spec sways, Ultra racing trunk brace .

  10. Member Vio-TT-R's Avatar
    Join Date
    Mar 2011
    Location
    Hampstead, NH
    Posts
    3,360
    04-26-2012 07:07 PM #10
    Quote Originally Posted by hamburgerpimp View Post
    I guess what I'm curious about is what will happen if I just leave it . Car runs great and has pleanty of power. I have no idea how long the crack has been there , would never have known if I didn't just do downpipe . Color could be from the fact the car burns about a quart of oil every 3k?
    Oil burning is normal at about a quart every 3-4k or so, however mine's the same and I do not see any color If you leave it....it will break it will crack/explode/etc. I would leave it until it blew up all over my engine causing magnitudes of issues though. Then fix it....but that's just how I roll.
    2004 S60R MT Titanium Gray w/ Gobi Interior | OBX: Downpipe | Snabb: Intake Pipe | ViVA: UR Braces, CBV(FORGE), Shifter Bushings | IPD: Upper/Lower Poly Mounts, Strut Bar Bushings, Flaps, Eibachs | Custom: Ram Induction(AEM DryFlow) DP Back (Single Res/Hi-Flow Cat/3" Straight Through) | Prosport EVO Gauge | Sound System(Pioneer, Alpine, Kicker) | H&R 10mm/15mm |East Coast EÜRO CR3W| Swedish Boost Mafia |

  11. Junior Member hamburgerpimp's Avatar
    Join Date
    Jun 2011
    Location
    San Jose, CA
    Posts
    57
    04-26-2012 07:22 PM #11
    Sweet , that's the answer I was looking for , color in this pic looks similar to mine as well. I stuck my IPhone right up in there with flash on so that's why it looks pretty white inside, was more like grey ish .
    2004 S60R. MT. Ipd strut bar conversion, Viva cbv, Ipd tcv, Ipd poly engine and Trans mounts, SNABB intake pipe, EST down pipe, IPD oval tube catback , LED conversion, IPD track spec sways, Ultra racing trunk brace .

  12. Member stormchasin_racin's Avatar
    Join Date
    Jan 2008
    Location
    Logan Utah, (Sep 2010 -)
    Posts
    1,184
    04-26-2012 07:28 PM #12
    Quote Originally Posted by petew View Post


    click on photo to see hairline crack


    Everbody has a crack in that place -- but you only find out when you look.

    Not to worry -- it doesn't effect performance ...
    what makes that crack happen to everyone?
    2005 Passion Red/Gobi S60R 6MT w/ climate package: Custom 3" Tommy Motorsports downpipe w/ QTP E-cutout | Custom 3" Magnaflow Catback | K&N | Airbox window mod | CUST|OM|PAINT | iPD 1st gen boost gauge/pod | iPD Upper Engine mount & Lower Trans mount | Silicon hoses | Viva HD CBV | SNABB T.I.P.| ..................and a big grinning meteorologist in the driver's seat.

  13. Member Vio-TT-R's Avatar
    Join Date
    Mar 2011
    Location
    Hampstead, NH
    Posts
    3,360
    04-26-2012 07:34 PM #13
    Quote Originally Posted by stormchasin_racin View Post
    what makes that crack happen to everyone?
    Why were green monkeys the first to contract AIDS...Who knows?
    2004 S60R MT Titanium Gray w/ Gobi Interior | OBX: Downpipe | Snabb: Intake Pipe | ViVA: UR Braces, CBV(FORGE), Shifter Bushings | IPD: Upper/Lower Poly Mounts, Strut Bar Bushings, Flaps, Eibachs | Custom: Ram Induction(AEM DryFlow) DP Back (Single Res/Hi-Flow Cat/3" Straight Through) | Prosport EVO Gauge | Sound System(Pioneer, Alpine, Kicker) | H&R 10mm/15mm |East Coast EÜRO CR3W| Swedish Boost Mafia |

  14. Member atacamaR's Avatar
    Join Date
    Mar 2008
    Location
    anoka, mn
    Posts
    3,744
    04-26-2012 07:38 PM #14
    Everyone doesn't have cracks. Mine at 70k didn't. Mine had a bit of white but not excessive. My wrx was the same. I think some is perfectly normal unless you have cracks, excessive amount, or other indications of it being lean. I've Read gas with higher ethanol content/ additives in...

    Though cracks in this case might indicate he is actually running lean.

    I'd expect this more on a tuned car or modified say with dp/exhaust without tune.

    My 2 cents
    Last edited by atacamaR; 04-26-2012 at 07:49 PM.
    '05mt blk/atacama SR with a few mods
    '02 v.7 sti wagon-the winter beater
    '02 wrx stage 2 rebuild thread -sold
    "I mostly like to street race in school zones, simply because they show your trap speed on the digital display."-BroCo

  15. Member MountainR's Avatar
    Join Date
    Mar 2011
    Location
    Sun Valley, ID
    Posts
    1,784
    04-26-2012 08:38 PM #15
    This makes me wish I had inspected my turbo when I had the DP off... Oh well.
    2006 S60R MT //Sapphicap//Sport_Premium_Climate_Convenience//18" OZ Ultraleggeras//TME Springs//phMIC//Viva SM Flywheel//OBX DP//Ipd: Boost Gauge & Poly Upper Engine + Trans Mount//Bob Vila//Res Delete//Fitzy Gauge Pod//

    1999 Chevy Suburban. Beastly.

  16. 04-26-2012 08:42 PM #16
    Send it to Cherry Turbo's, he's awesome.

    http://www.cherryturbos.com/

  17. Member stormchasin_racin's Avatar
    Join Date
    Jan 2008
    Location
    Logan Utah, (Sep 2010 -)
    Posts
    1,184
    04-26-2012 08:48 PM #17
    Quote Originally Posted by atacamaR View Post
    Everyone doesn't have cracks. Mine at 70k didn't. Mine had a bit of white but not excessive. My wrx was the same. I think some is perfectly normal unless you have cracks, excessive amount, or other indications of it being lean. I've Read gas with higher ethanol content/ additives in...

    Though cracks in this case might indicate he is actually running lean.

    I'd expect this more on a tuned car or modified say with dp/exhaust without tune.

    My 2 cents
    Are you saying that running a DP/exhaust without a tune will cause the car to run lean? I knew there were reasons to have it the other way around where if you had a tune and no DP you could over-heat the turbo. Wasn't aware that tune's were necessary for DP/exhaust upgrades. Makes me want to check mine if that's the case.
    2005 Passion Red/Gobi S60R 6MT w/ climate package: Custom 3" Tommy Motorsports downpipe w/ QTP E-cutout | Custom 3" Magnaflow Catback | K&N | Airbox window mod | CUST|OM|PAINT | iPD 1st gen boost gauge/pod | iPD Upper Engine mount & Lower Trans mount | Silicon hoses | Viva HD CBV | SNABB T.I.P.| ..................and a big grinning meteorologist in the driver's seat.

  18. Junior Member hamburgerpimp's Avatar
    Join Date
    Jun 2011
    Location
    San Jose, CA
    Posts
    57
    04-26-2012 09:18 PM #18
    Quote Originally Posted by stormchasin_racin View Post
    Are you saying that running a DP/exhaust without a tune will cause the car to run lean? I knew there were reasons to have it the other way around where if you had a tune and no DP you could over-heat the turbo. Wasn't aware that tune's were necessary for DP/exhaust upgrades. Makes me want to check mine if that's the case.
    Was installing downpipe when crack was noticed , so it can not be from running downpipe with stock tune.
    2004 S60R. MT. Ipd strut bar conversion, Viva cbv, Ipd tcv, Ipd poly engine and Trans mounts, SNABB intake pipe, EST down pipe, IPD oval tube catback , LED conversion, IPD track spec sways, Ultra racing trunk brace .

  19. Member stormchasin_racin's Avatar
    Join Date
    Jan 2008
    Location
    Logan Utah, (Sep 2010 -)
    Posts
    1,184
    04-26-2012 09:20 PM #19
    Quote Originally Posted by hamburgerpimp View Post
    Was installing downpipe when crack was noticed , so it can not be from running downpipe with stock tune.
    Not necessarily just the crack, but lean conditions in general.
    2005 Passion Red/Gobi S60R 6MT w/ climate package: Custom 3" Tommy Motorsports downpipe w/ QTP E-cutout | Custom 3" Magnaflow Catback | K&N | Airbox window mod | CUST|OM|PAINT | iPD 1st gen boost gauge/pod | iPD Upper Engine mount & Lower Trans mount | Silicon hoses | Viva HD CBV | SNABB T.I.P.| ..................and a big grinning meteorologist in the driver's seat.

  20. Member
    Join Date
    Aug 2009
    Location
    On a Great Lake
    Posts
    1,503
    04-26-2012 09:28 PM #20
    Quote Originally Posted by maxenar View Post
    Why is your turbo all powdered up?
    He's been running lean for a long time. Tail pipe is probably the same colour (easy way to check lean/rich).
    04 V70 2.5T AWD - AUTOTECH | SNABB | OBX | MAGNAFLOW | SNABB | BILSTEIN | EIBACH

  21. Junior Member ifnt420's Avatar
    Join Date
    Feb 2003
    Location
    TPE/BNE/DFW/AUS
    Posts
    865
    04-26-2012 10:08 PM #21
    Quote Originally Posted by petew View Post


    click on photo to see hairline crack


    Everbody has a crack in that place -- but you only find out when you look.

    Not to worry -- it doesn't effect performance ...
    Just curious, Is the downpipe flange gasket leaking in this photo?
    Can PETEW confirm?
    MY02 V70XC w/19" IWC CSL w/245/40/19 RE050A, R Brembos f+r, Coilovers, VST anti-sway bars + endlinks + f&r strut bars, UR strut bar + lower f&r braces, Pipercross, KKK K24, 465 green injectors, FMIC, ATF cooler, VST Rev, UR pulley, Aquamist, TME 3" DP + Catback, MTE Stg 3 tuned=

  22. Junior Member BrotherMatt's Avatar
    Join Date
    Aug 2011
    Location
    Southern California
    Posts
    224
    04-26-2012 10:19 PM #22
    Quote Originally Posted by hamburgerpimp View Post
    Stock tune, maybe sulfur rich california gas? I use 91 octane 76 gas usually. No lean codes or anything. Car does get driven pretty hard and has about 140k . I purchased with 120k and have done a very detailed stage 0 when I bought it. No problems since then.
    I bought my car with 122K on it in September. The previous owner also lived in here in CA. When I pulled the turbo out for a rebuild I didn't observe any discoloration. It looks like you're running lean. I'd try to track down the cause.
    2005 S60R GT

  23. Member atacamaR's Avatar
    Join Date
    Mar 2008
    Location
    anoka, mn
    Posts
    3,744
    04-27-2012 09:16 AM #23
    Quote Originally Posted by stormchasin_racin View Post
    Are you saying that running a DP/exhaust without a tune will cause the car to run lean? I knew there were reasons to have it the other way around where if you had a tune and no DP you could over-heat the turbo. Wasn't aware that tune's were necessary for DP/exhaust upgrades. Makes me want to check mine if that's the case.
    If the stock ecu can't account for the freer flowing exhaust it is possible you'll lean out a bit. You'll be fine with catback, but i wouldn't rule it out if you had dp/exhaust. Atleast, I wouldn't run it for years without a tune. I contacted Lucky from IPD a long time ago when considering getting ipd dp/exhaust but waiting for the tune. He advised not to run too long with dp/exhaust with no tune for fear of running to lean if ecu couldn't cope.

    Why invest the money in DP and exhaust but opt out of tune? I can see in the short term but for a long time? The tune is where you will see the biggest gains with said setup.

    Another thread where Lucky chimed in.
    "Cars with Downpipes usually require a stage II map. For cars with cat back no tuning is required but stage I is highly recommended"

    That said plenty of people have run just fine without noticing any ill effects. I run just tme catback but will be getting a tune at the same time I go with a dp.


    Quote Originally Posted by hamburgerpimp View Post
    Was installing downpipe when crack was noticed , so it can not be from running downpipe with stock tune.
    wasn't referring to OP with statement.
    '05mt blk/atacama SR with a few mods
    '02 v.7 sti wagon-the winter beater
    '02 wrx stage 2 rebuild thread -sold
    "I mostly like to street race in school zones, simply because they show your trap speed on the digital display."-BroCo

  24. Member
    Join Date
    Aug 2009
    Location
    On a Great Lake
    Posts
    1,503
    04-27-2012 10:09 AM #24
    I'd be interested to see your AFRs when it's back on the road.
    04 V70 2.5T AWD - AUTOTECH | SNABB | OBX | MAGNAFLOW | SNABB | BILSTEIN | EIBACH

  25. Junior Member hamburgerpimp's Avatar
    Join Date
    Jun 2011
    Location
    San Jose, CA
    Posts
    57
    04-27-2012 10:16 AM #25
    Quote Originally Posted by Beck View Post
    I'd be interested to see your AFRs when it's back on the road.
    Going to check that today when I get to work.
    2004 S60R. MT. Ipd strut bar conversion, Viva cbv, Ipd tcv, Ipd poly engine and Trans mounts, SNABB intake pipe, EST down pipe, IPD oval tube catback , LED conversion, IPD track spec sways, Ultra racing trunk brace .

  26. Junior Member maxenar's Avatar
    Join Date
    May 2011
    Location
    Dallas, TX
    Posts
    998
    04-27-2012 10:17 AM #26
    Is there a written procedure on how to remove our turbos?
    2006 Volvo S60 R | GT | Passion Red | ///S2R
    { COMFORT | SPORT | ADVANCED }
    "PRACTICE SAFE SEX, MAKE LOVE IN A VOLVO."

  27. Member stormchasin_racin's Avatar
    Join Date
    Jan 2008
    Location
    Logan Utah, (Sep 2010 -)
    Posts
    1,184
    04-27-2012 04:06 PM #27
    Quote Originally Posted by atacamaR View Post
    If the stock ecu can't account for the freer flowing exhaust it is possible you'll lean out a bit. You'll be fine with catback, but i wouldn't rule it out if you had dp/exhaust. Atleast, I wouldn't run it for years without a tune. I contacted Lucky from IPD a long time ago when considering getting ipd dp/exhaust but waiting for the tune. He advised not to run too long with dp/exhaust with no tune for fear of running to lean if ecu couldn't cope.

    Why invest the money in DP and exhaust but opt out of tune? I can see in the short term but for a long time? The tune is where you will see the biggest gains with said setup.

    Another thread where Lucky chimed in.
    "Cars with Downpipes usually require a stage II map. For cars with cat back no tuning is required but stage I is highly recommended"

    That said plenty of people have run just fine without noticing any ill effects. I run just tme catback but will be getting a tune at the same time I go with a dp.



    wasn't referring to OP with statement.
    Cool thanks,

    I have a DP/catback and have a few other things I want to get built before going with a tune but yes, I would like to have one at one point (still waiting to compare ARD's). I've suspected that my engine is running rich (stronger than normal exhaust smell on harder acceleration, decreased power at lower RPM's) so I'm waiting for coils/plugs to arrive. Was hoping that would fix the issue. When I saw you say that running without a tune could influence AFR's, it got me a little worried. Mind loaning me $895 bucks so I can make sure the R stays around?
    2005 Passion Red/Gobi S60R 6MT w/ climate package: Custom 3" Tommy Motorsports downpipe w/ QTP E-cutout | Custom 3" Magnaflow Catback | K&N | Airbox window mod | CUST|OM|PAINT | iPD 1st gen boost gauge/pod | iPD Upper Engine mount & Lower Trans mount | Silicon hoses | Viva HD CBV | SNABB T.I.P.| ..................and a big grinning meteorologist in the driver's seat.

  28. Member atacamaR's Avatar
    Join Date
    Mar 2008
    Location
    anoka, mn
    Posts
    3,744
    04-27-2012 05:19 PM #28
    Quote Originally Posted by stormchasin_racin View Post
    Cool thanks,

    I have a DP/catback and have a few other things I want to get built before going with a tune but yes, I would like to have one at one point (still waiting to compare ARD's). I've suspected that my engine is running rich (stronger than normal exhaust smell on harder acceleration, decreased power at lower RPM's) so I'm waiting for coils/plugs to arrive. Was hoping that would fix the issue. When I saw you say that running without a tune could influence AFR's, it got me a little worried. Mind loaning me $895 bucks so I can make sure the R stays around?
    Heh, you are ahead of me. I'm saving for dp, tune, track wheels/tires. Not necessarily in that order though. I want the wheels/tires first so I can start getting some track days in. 17" 1.2's from viva

    I'm also not worried about running lean with a good backfire when getting on it and switching gears. Love it
    '05mt blk/atacama SR with a few mods
    '02 v.7 sti wagon-the winter beater
    '02 wrx stage 2 rebuild thread -sold
    "I mostly like to street race in school zones, simply because they show your trap speed on the digital display."-BroCo

  29. Member stormchasin_racin's Avatar
    Join Date
    Jan 2008
    Location
    Logan Utah, (Sep 2010 -)
    Posts
    1,184
    04-28-2012 02:06 PM #29
    Quote Originally Posted by atacamaR View Post
    Heh, you are ahead of me. I'm saving for dp, tune, track wheels/tires. Not necessarily in that order though. I want the wheels/tires first so I can start getting some track days in. 17" 1.2's from viva

    I'm also not worried about running lean with a good backfire when getting on it and switching gears. Love it
    If only we didn't care about preventative maintenance, maybe we could save up enough money haha. I usually avoid tire/wheel threads because I know I will see something I like, and quickly realize I would have to not pay my bills for three months to afford for a good set.
    2005 Passion Red/Gobi S60R 6MT w/ climate package: Custom 3" Tommy Motorsports downpipe w/ QTP E-cutout | Custom 3" Magnaflow Catback | K&N | Airbox window mod | CUST|OM|PAINT | iPD 1st gen boost gauge/pod | iPD Upper Engine mount & Lower Trans mount | Silicon hoses | Viva HD CBV | SNABB T.I.P.| ..................and a big grinning meteorologist in the driver's seat.

+ Reply to Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts