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    Thread: Dougy's S60R

    1. #1
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      Dougy's S60R

      Hi all, I am a new member to this forum and wanted to introduce my self since i never really do that I thought I give it a try...My name is Doug I am from Florida /Sarasota and I do like Volvo's...I have s60r ,850 T-5 and she drives xc90...

      links below


      you can find pictures in the link below , cause photobucket sucks ballz.

      https://www.diyauto.com/manufacturers/volvo/generations/s60/builds/dougy-s-s60r-by-dougy



      Volvo S60R GT3582R Dyno 692/580 awhp/torque tuned by urbastuning.wordpress.com Gustav aka Contrast


      current set up 06/2018





      things done/modded and past setup's

      GT3582R Turbo Upgrade -Tuned by Hiltontuning.com

      20G Turbo Upgrade -Tuned by Hiltontuning.com

      Tuned by - HILTON
      25 & 30 psi, 401 awph /410 torque with Hilton tune Dyno

      CAI - home made

      Shimming T-5 block

      Four-C strut/shock delete replaced with HD BILSTEIN

      2.3l built for under 1000$

      Home made boost gauge Pod

      Instrument Cluster Gauge pods - custom dual

      Rear Toe Bars - custom


      Ipd - R boost gauge - sways - lower mount - strut brace conversion - tune

      Ipd - OTE pipe

      Ipd - Spring adjusters

      Custom intake-manifold install on S60R

      Rear Toe Bars custom

      Older Thermostat housing swap = replaceable thermostat and accessible intake manifold bolt

      HD sway end links install "Provenwicked for Camaro"

      Boost Gauge Illumination

      Intercooler and Fog grill custom

      Quarter-and-Fender-panels rolled

      Starter Solenoid upgrade

      06-07 hood shock uprgade

      Upper poly mount vibration Upgrade

      Engine cover upgrade = Upper engine mount removal without removing engine cover

      Custom S60R Hood Scoop to cool turbochager = under construction

      RaceS60R - Down-pipe and FMIC with a modified throttle to inter-cooler pipe

      Elevatecars - 3" exhaust.

      Vivaperformance - LCA poly bushings - superflex rears - polwerflex

      Vivaperformance Aluminium-radiator-install

      04 OTE pipe mod to fit 06 and 07

      alum. Crank pulley

      Coolingmist running 100% Distilled water

      Custom Spoiler fit from (96 Prelude)

      Front mount Eng./Trans Setrab oil coolers

      Trans oil filter

      Ipd - HD-TCV

      Billet Oil-catch-can

      Prosport ATF,Oil temp gauges

      Wheel spacers and Lugnutz- 10mm front - 15mm rear

      Anglegear drain plug

      Front bumper mesh for Intercooler and Fog grills

      Rear bumper vent mesh for 06 and 07

      Powersteering rack heat-shield

      Horns-relocation

      Firewall Turbo heat shield replacment / Mod

      Wiper delete - bumper holes

      Rear Diffuser for 06 R bumper


      FMIC - bumper FIX

      Upper strut bar using factory one - custom.



      2015




      here is my s60r back in 2011






































      Last edited by dougy; 06-11-2018 at 06:53 AM.
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

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    3. #2
      Member qwkbrk's Avatar
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      Delicious first pics! Welcome to SS! But you're missing a pedal in the footwell.

      '06 Long Roof R Magic Blue | Eroticama | 3-Pedal Arrangement | 222k miles | My story: Addicted to a new drug: torque, baby!!!
      '06 S2000 Berlina Black | Black | 27k miles - garage queen | RIP 10/05/17, now a parts car.
      '06 S2000 Berlina Black | Black | 26k miles - garage queen
      '07 Passat 2.0T Wagon | Deep Black | Wifemobile | 161k miles

    4. #3
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      LOL. Welcome. You did all that yourself?
      15 Dodge Challenger R/T Scat Pack, Granite Crystal, 6.4L 8A.
      15 Jeep GC Overland V6
      58 Ford F100 302 C4 9"
      00 Indian Chief Silver Cloud

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    6. #4
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      yeah i know girltronic...lolol
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

    7. #5
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      Quote Originally Posted by 58Ford2 View Post
      LOL. Welcome. You did all that yourself?
      yes.
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

    8. #6
      Member reward2's Avatar
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      Good looking ride. Nicely done. I'm especially interested in your exhaust. With the only picture from the rear I could not tell if it hangs below below the car? Where did you get it? Thanks.
      "All that is necessary for evil to succeed is that good men do nothing" - Edmund Burke
      2007 S60R Magic Blue Metallic/Gobi MT 70,000+ miles (IPD intercooler, Hawk ceramics)
      2013 XC60 T6 Savile Grey Metallic/Black (wife's)
      2010 Ford Ranger
      http://s1203.photobucket.com/user/reward2/library/

    9. #7
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      Quote Originally Posted by reward2 View Post
      Good looking ride. Nicely done. I'm especially interested in your exhaust. With the only picture from the rear I could not tell if it hangs below below the car? Where did you get it? Thanks.
      below...
      http://www.elevatecars.com/elevate-s...exhaust-system
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

    10. #8
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      Quote Originally Posted by dougy View Post
      it does not fit perfect...I welded mine and got larger hangers.
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

    11. #9
      Junior Member maxenar's Avatar
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      Damn man, teach me how to "dougy" hahaha... Dig your taste in the spaced out V O L V O letterings..
      2006 Volvo S60 R | GT | Passion Red | ///S2R
      { COMFORT | SPORT | ADVANCED }
      "PRACTICE SAFE SEX, MAKE LOVE IN A VOLVO."

    12. #10
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      Quote Originally Posted by maxenar View Post
      Damn man, teach me how to "dougy" hahaha... Dig your taste in the spaced out V O L V O letterings..
      this is how u dougie...dougy style
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

    13. #11
      Junior Member maxenar's Avatar
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      LOL. Which reminds me, are you the guy with the Jaguar CAI? Also, did you custom paint your engine cover?
      2006 Volvo S60 R | GT | Passion Red | ///S2R
      { COMFORT | SPORT | ADVANCED }
      "PRACTICE SAFE SEX, MAKE LOVE IN A VOLVO."

    14. #12
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      Quote Originally Posted by maxenar View Post
      LOL. Which reminds me, are you the guy with the Jaguar CAI? Also, did you custom paint your engine cover?
      Yes...just the R emblem cover...the blue ones i replaced with a OE black one from T-5.
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

    15. #13
      Looking good Doug. Hopefully my engine bay will look that clean someday!!!!!

    16. #14
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      very nice man. digging the custom cai and methanol. any track times?
      07 s60r gt

    17. #15
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      FV-QR

      What did you use to stick your boost gauge to the dash? Skurvy Pirate and I used velcro in the windshield (which works great, but isn't very pretty). Looking for other ideas...

    18. #16
      Junior Member Mr. Unassailable's Avatar
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      Nice ride man, I'm digging the black engine bay. I've been thinking about painting my covers a fresh blue.
      2010 2SS/RS Camaro ; 2010 Ford Taurus SHO ; 2007 Ford F250 ; 2004 Volvo S60 R

    19. #17
      Member o2k's Avatar
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      very nice ride!
      Gone: 2004 s60r FG/Atacama
      2004.5 S40 2.4
      2000 Pontiac Trans Am (The Beast)
      2003 Chevrolet Suburban
      2004 Saturn Ion Redline (gas sipper)

    20. #18
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      Quote Originally Posted by ipdrobert View Post
      Looking good Doug. Hopefully my engine bay will look that clean someday!!!!!
      thank you Rob...funny thing is I rarely clean my cars... in,under the hoodor out...once a year vacuum and wash...maybe...but I work on my cars with plastic gloves at all time and anyone that gets in must put on bouffant Cap and shoe covers medical booties...lolol..
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

    21. #19
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      Quote Originally Posted by stepintoliquid View Post
      very nice man. digging the custom cai and methanol. any track times?
      thank you liquidman, nope...i will go someday again...i am guessing 13.5 to 13.7.
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

    22. #20
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      Quote Originally Posted by Mr. Unassailable View Post
      Nice ride man, I'm digging the black engine bay. I've been thinking about painting my covers a fresh blue.
      thank you Mr. Unassailable, if you do decide to do that...get the OE black ones...I did...45$ shipped...just call around all the junk yard in USA and wheel and deal.
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

    23. #21
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      Quote Originally Posted by Skot53 View Post
      What did you use to stick your boost gauge to the dash? Skurvy Pirate and I used velcro in the windshield (which works great, but isn't very pretty). Looking for other ideas...
      then you came to the right place skot53...and i will give you a whopping 10% off...lol
      [IMG][/IMG]

      1. cut on the black like.
      2. use 3M tape only...unless you like to redo things use a different tape...I dont , so i use 3M ONLY.
      3. tape to the boost bracket on the inside...but make sure it is flat with the boost gauge.
      4. test it in place and see if it is flat enough and as you have it pressed against the windshield you will mark the top of your boost gauge and that is where you will place one black rubber dot...(nope it is not felt...it is rubber dot).
      5. tape the 3M tape to the bottom and press it in to it's new place.
      6. if you ever want to remove it...use thin long knife...and re-tape and put back.
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

    24. #22
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      bonus tip..."I have a black silicone around my boost gauge on the inside...so that bracket and to gauge is tight and it does not spin or move at all."

      Quote Originally Posted by dougy View Post

      1. cut on the black like.
      2. use 3M tape only...unless you like to redo things use a different tape...I dont , so i use 3M ONLY.
      3. tape to the boost bracket on the inside...but make sure it is flat with the boost gauge.
      4. test it in place and see if it is flat enough and as you have it pressed against the windshield you will mark the top of your boost gauge and that is where you will place one black rubber dot...(nope it is not felt...it is rubber dot).
      5. tape the 3M tape to the bottom and press it in to it's new place.
      6. if you ever want to remove it...use thin long knife...and re-tape and put back.
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

    25. #23
      Junior Member owensR's Avatar
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      It looks like you at one point had a different intake pipe going from the IC to the throttle?? same one or painted?? Im trying to find just that pipe..
      2004 S60R/MT/Ti/Gobi-Elevate DP, Snabb, ViVA Single mass flywheel, Short Ram CAI, ViVA CBV, iPD HDTCV,Tki Endlinks, iPD stabilizer bushing, poly engine mount, poly trans mount, powerflex bushings, 7 psi wastegate, iPD boost guage,Fitzy style pod,hardwired V1,35w HID 6000k foglights, 6000k headlights

    26. #24
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      Quote Originally Posted by owensR View Post
      It looks like you at one point had a different intake pipe going from the IC to the throttle?? same one or painted?? Im trying to find just that pipe..
      Upgraded GSX-FMIC Intercooler Kit

      same one but redone to my likings or (correctly.)
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

    27. #25
      Junior Member owensR's Avatar
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      Damn!! so you just modified the first one you had.. car looks great though!!! what did you use for your intake box??
      2004 S60R/MT/Ti/Gobi-Elevate DP, Snabb, ViVA Single mass flywheel, Short Ram CAI, ViVA CBV, iPD HDTCV,Tki Endlinks, iPD stabilizer bushing, poly engine mount, poly trans mount, powerflex bushings, 7 psi wastegate, iPD boost guage,Fitzy style pod,hardwired V1,35w HID 6000k foglights, 6000k headlights

    28. #26
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      Quote Originally Posted by owensR View Post
      Damn!! so you just modified the first one you had.. car looks great though!!! what did you use for your intake box??
      for the IC to throttle body pipe ...you can make your own...if not IPD will be coming out with one soon...so just hold tight...
      CAI box
      * Jaguar XJ6 canister- gutted, and make 86mm hole on lid of the canister.
      * Apexi Power Air Intake Replacement Filter 85mm 160mm ID 500-A021 (eBay) – shave the plastic lip of160mm outer diameter to 157mm which is the dimension of the box on the inside and inner diameter of the filter to 86mm which is the outer dimension of Air mass housing.
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

    29. #27
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      you can contact him and see if he would sell you just the pipe you want...this is the one i modified.

      http://cgi.ebay.com/ebaymotors/Volvo...Q5fAccessories
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

    30. #28
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      couple more things that I have done since I joined this great forum.







      https://forums.swedespeed.com/showthr...Sheild-Project

      Last edited by dougy; 01-21-2012 at 04:25 PM.
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

    31. #29
      Member Lightspeed's Avatar
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      Great to see nice work posted. And cool that you have been quietly building your R. :thumbsup:
      06 VR 6M, Sapphacama, 207miles, loaded and modded.
      "…it must be made to look the best and most evil in its evilness." - Helmut

    32. #30
      Member evilspoons's Avatar
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      Wait, are you one of the Dougs from Turbobricks/Volvospeed? Had a yellow T5-R with the Porsche brake kit, etc?
      Currently driving: 2012 Subaru Impreza WRX STi 5-door, 1991 940 Turbo sedan.
      Written off: 2005 S60R. Magic Blue/Nordkap Sold: 2004 S60 2.4i, 1987 740 Turbo

    33. #31
      Moderator tomedkaz's Avatar
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      Good job with the caR
      I really like your CAI - it is a TRUE cold air intake setup - very very nice man.
      2004 S60R 6MT HILTON 2.5 Tuned
      CLICK HERE for Build Thread

      My wife's car: 2015.5 XC60 CLICK HERE

    34. #32
      Member MountainR's Avatar
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      Quote Originally Posted by dougy View Post
      for the IC to throttle body pipe ...you can make your own...if not IPD will be coming out with one soon...so just hold tight...
      CAI box
      Are you letting on to something here??? Is IPD going to be producing this CAI?
      2006 S60R MT //Sapphicap//Sport_Premium_Climate_Convenience//18" OZ Ultraleggeras//TME Springs//phMIC//Viva SM Flywheel//OBX DP//Ipd: Boost Gauge & Poly Upper Engine + Trans Mount//Bob Vila//EST Exhaust//Fitzy Gauge Pod//

      1999 Chevy Suburban. Beastly.

    35. #33
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      Quote Originally Posted by Lightspeed View Post
      Great to see nice work posted. And cool that you have been quietly building your R. :thumbsup:
      thank you.

      Quote Originally Posted by evilspoons View Post
      Wait, are you one of the Dougs from Turbobricks/Volvospeed? Had a yellow T5-R with the Porsche brake kit, etc?
      no I never had yellow T-5R , but I do go on Volvospeed... I am this doug.
      http://volvospeed.com/vs_forum/user/30505-dougy/

      Quote Originally Posted by tomedkaz View Post
      Good job with the caR
      I really like your CAI - it is a TRUE cold air intake setup - very very nice man.
      I thank you, very, very much.

      Quote Originally Posted by MountainR View Post
      Are you letting on to something here??? Is IPD going to be producing this CAI?
      no, I can't see that ever happening...cause you have to drill/cut the body and weld...but, i do like IPD the best out of all the companies out there that sells Volvo products that is why I have put their logo on my favorite made part...and I am not affiliated with IPD or sell any of their products either.
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

    36. #34
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      well another mod since I landed to SS ...engine and trans oil coolers...anyone want to buy it for 5 grand in 10 years?

      https://forums.swedespeed.com/showthr...ANS+OIL+COOLER




      Last edited by dougy; 01-21-2012 at 04:26 PM.
      2006 S60R 2.4 T5 mostly stock fine tuned by https://urbastuning.wordpress.com
      ipd = sways, inter-cooler, inlet/TB/OTE silicone piping, cat back exhaust, rear camber bushings, sub-frame inserts,
      Originally Posted by John C "We are in the presence of greatness! "

    37. #35
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      nice man!
      ~~SOLD~~ 05' S60R GT Passion Red / Gobi ~~ RICA Stage II, IPD DP, Elevate Sport Exhaust, IPD CAI, PhMIC, Phuz HD TCV, IPD HD Coils, Einke 18' Performance Ammodos, Eibach Springs, EOM Sport Body Kit, S60 Rear Spoiler Mod, juve021 LED Tail Mod, S80 Trunk Emblem, ProSport 52mm Dig Boost Gage, CFW Door Gage Pod and Pass Cover, DDM 6k HIDs, Street Scene Grill Inserts, Some other stuff. (old pic) http://i.imgur.com/rOuth.jpg

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