S60 2.3 T Mod Project By Akeker
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    1. #1
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      S60 2.3 T Mod Project By Akeker

      Hi, This is my first time sharing my modification info. I hope to share mod. info and exchange mod. info with everyone here.

      My Project S60 2.3T Year 2001 B5234T7

      Objective 450 HP on Wheel

      Modification Info.

      Stage 0
      1. Custom FMOG (Oil Gear)
      2. Replace New Drive Shaft
      3. 330mm brake rotors
      4. Overhaul Transmission
      5. New Coil Pack 5 Pcs
      6. New DENSO IRIDIUM POWER IK22 5 Pcs
      7. OEM Water Coolant Reservoir
      8. OEM Power Steering Reservoir

      Stage 1
      1. Custom high flow Exhaust 3 inch (Catless)
      2. Custom high flow intake 3 inch with Bigger 4 inch HKS mushroom filter

      Stage 2
      1. Custom Downpipe 3.5 inch
      2. R Manifold
      3. Upgrade Intercooler FMIC

      Stage 3
      1. Turbo Solenoid Valve Boost Control Pierburg
      2. Swap TD04 to K24 turbo Hybrid Inducer Dia. : 58 mm Exducer Dia. : 75 mm Blade 8+8
      3. Westgate Mamba Stage 3 with Spring Orange support 26 PSI 1.8 BAR
      4. Blow Off Valve (Greddy FV)
      5. water-methanol injection system Snow Performance 210 Injection Kit
      6. Custom big 4 MAF
      7. Fuel Injectors 650cc BOSCH EV14
      8. Fuel Pump Aeromotive 340 LPH Stealth High-Output In-Tank Electric Fuel Pump EFI GM 11569 Compatible E85
      9. Custom Ram Air Induction Plate Kit For Pressurizing the air filter box
      10. Defi A1 & ZD Gauge set (Water Temp, Volt, Oil Press, Oil Temp, Speed, Tachometer, Time Attack 0-100, 0-200 KPH)
      11. AFR Gauge AEM 30-4110 AFR 52mm Wideband O2 UEGO Controller Gauge Air Fuel Ratio 4.9 LSU
      12. Return Fuel System (Nuke Fuel Surge Tank with 2 internal Walbro GST450, Nuke Fuel Rail , Aeromotive Regulator 13305 (35-75 PSI) , Upgrade Fuel Line Teflon Braided Line E85 PTFE )
      13. Custom Intake Manifold

      Tuned ECU Info.

      Tuning software with Hilton Stage 3

      Add-Ons: Automatic Transmission Torque Limiter Removal – Remove the first and second gear torque limiter from automatic transmissions.
      Catalyst Delete (Stage 2 and up only)
      E85 Tuning
      Fuel Return System Tune

      Next Step

      1. High Energy Ignition Coil
      2. Rebuild Engine Forged Rods, Forged Pistons
      3. Convert from Automatic trans to Manual trans
      4. Boost Target 3 Bar
      5. Plan upgrade to bigger New 6466 Turbo, Divided T4 1.00A/R turbine housing , 4" inlet .70A/R compressor housing

      Exterior
      1. Upgrade front bumper S60R
      2. Head light S60R
      3. S60R body kit
      4. Brake Bambo S60R
      5. Heico Wheel 18 inch
      6. Suspension System Bilstein B6
      Last edited by akeker; 10-13-2019 at 04:20 AM.

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    3. #2
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      My FMIC, Air Intake, HKS Filter

      LINE-P20190412-15260551

      LINE-P20190412-15263044

    4. #3
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      Just finished install Defi A1 Guage


      IMG-2672

      IMG-2677

      IMG-2676

      IMG-2675

      IMG-2674

      IMG-2673
      Last edited by akeker; 07-21-2019 at 09:18 AM.

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      SwedeSpeed.com
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    6. #4
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      I got my stuffs from Nuke Performance. Cannot wait to make happen

      IMG-3015

      IMG-3014

      IMG-3013

      IMG-3004
      Last edited by akeker; 07-21-2019 at 09:17 AM.

    7. #5
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      Custom Intake Manifold.

      IMG-3214
      Last edited by akeker; 07-26-2019 at 04:43 AM.

    8. #6
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      Look Amazing how it look like!!!

      LINE-P2019729-152407

    9. #7
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      nice job ... love that gauges setup!
      2000 Toyota Tacoma
      2000 ML320
      2000 ML55 AMG
      2005 XCR90
      2006 C70
      2006 S60R - gone
      1997 Avalon - gone - son - space-force

    10. #8
      Member T501's Avatar
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      Quite a build!
      David - '01 S60 T5 GT 207K+ miles OWNED SINCE DAY ONE - Bilstein Sport + TME, ipd sway bar + endlinks, UR chassis braces (upper F+R), Powerslot /Akebono pads, Snabb Intake, iMIV Original engine, transmission replaced at 78k miles
      Wife -'13 C30 T5 R-Design 73k+ miles Dad - '98 S70 T5 210k + miles, Bilstein TCs, IPD HD rear springs, SAS delete Mom -'10 S80 V8 Executive Sis - '02 S80 T6 Backup car -'13 S60 T5 (Not as fun as my '01)
      Past
      '95 850 '92 960

    11. #9
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      Quote Originally Posted by dougy View Post
      nice job ... love that gauges setup!
      Thanks. There's time attack function but I need to connect red wire [Speed Sensor]from DEFI to trap the signal from Volvo's speed sensor. Do you know where is the speed sensor location in the engine bay?

      Quote Originally Posted by T501 View Post
      Quite a build!
      Thanks, I've tried my best make my Volvo faster than BMW,Benz,New Honda Civic.
      Last edited by akeker; 08-01-2019 at 01:59 PM.

    12. #10
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      Just finished car wash

      My-S60-01
      Last edited by akeker; 12-08-2019 at 06:22 AM.

    13. #11
      Junior Member Bunyan's Avatar
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      Holy smokes. That’s what I’m talking about. Respect.

    14. #12
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      Quote Originally Posted by Bunyan View Post
      Holy smokes. That’s what I’m talking about. Respect.
      Thank you Bunyan. I really love to make it look new.

    15. #13
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      My Back side view.

      My-S60-02

    16. #14
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      My Engine Bay @ 28 Sep 2019

      My-S60-11
      Last edited by akeker; 10-05-2019 at 10:33 AM.

    17. #15
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      Test Pull Engine at idle. Hear a little sounds of blow-off valve.



      Last edited by akeker; 09-28-2019 at 11:40 AM.

    18. #16
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      Very impressive, nice work! I noticed your license plates where are you located?
      2005 S60 2.5T AWD GT | Magic Blue / Graphite +Taupe | Premium / Sport / Climate
      Black Bezel Bi-Xenons | Sport Kit | 18" Polestar reps | H&R Spacers 10mm / 15mm

    19. #17
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      Quote Originally Posted by Dozzy View Post
      Very impressive, nice work! I noticed your license plates where are you located?
      @Dozzy I live in Thailand.

    20. #18
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      Maintenance my exhaust at the RPT Shop.

      My-S60-12

      My-S60-08

    21. #19
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      Today, I do more job with steering wheel. it took me 6 hours to complete.

      My-S60-13

      My-S60-14

      My-S60-15
      Last edited by akeker; 10-12-2019 at 12:22 PM.

    22. #20
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      My custom 3.5 down pipe and 3 inch exhaust sounds


    23. #21
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      Volvo Moose Carbon Logo on my fender. Make it looks more aggressive

      My-S60-16

    24. #22
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      Repair my tail light. Some broken surface area cannot be fix

      Tail-Light

    25. #23
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      Swap LED Light Blue on Speedometer

      My-S60-17

      My-S60-24
      Last edited by akeker; 12-08-2019 at 05:59 AM.

    26. #24
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      Really like the exterior styling. I want to go for a similar look. You even inspired me to pick up some prancing moose stickers!

      Plans to lower it in the future?
      2005 Silver S60 T5 Auto - Currently Stock with 129k miles | Stage 0 Progress: Falken Azenis FK510's 235/45ZR17, Volvo Spark Plugs, Trans Drain & Fill, iPd Transmission Torque Mount w/Poly Bushings, iPd Subframe Poly Inserts, New Front & Rear Calipers, Front iPd S/S Brake Lines, TRW Tie Rod Ends, Steering Rack Boots, 5x Bosch Ignition Coils, Silicone TB Intake Hose

      Next Up: Fuel Filter & Air Filter, Ceika Coilovers and Wheel Spacers, Fog Light Replacement

    27. #25
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      Quote Originally Posted by Sideways8LV View Post
      Really like the exterior styling. I want to go for a similar look. You even inspired me to pick up some prancing moose stickers!

      Plans to lower it in the future?
      Thanks. I have no idea yet. Currently I use Suspension System Bilstein B6 with original spring. If I will lower it. I will go with B8 along with H&R spring. Bilstein is very firm while you zig zag on the road
      Last edited by akeker; 12-08-2019 at 06:20 AM.

    28. #26
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      After 3 Step Polishing S60

      1 Rubbling Compound Solar
      2 Soft Wax Gana
      3 Super Waxy







      My-S60-23

      My-S60-22

      My-S60-21

      My-S60-20

      My-S60-19
      Last edited by akeker; 12-08-2019 at 06:23 AM.

    29. #27
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      How do you like the wind deflectors on the windows? I was thinking about them but not sure how I feel about the rear door ones.
      2005 Silver S60 T5 Auto - Currently Stock with 129k miles | Stage 0 Progress: Falken Azenis FK510's 235/45ZR17, Volvo Spark Plugs, Trans Drain & Fill, iPd Transmission Torque Mount w/Poly Bushings, iPd Subframe Poly Inserts, New Front & Rear Calipers, Front iPd S/S Brake Lines, TRW Tie Rod Ends, Steering Rack Boots, 5x Bosch Ignition Coils, Silicone TB Intake Hose

      Next Up: Fuel Filter & Air Filter, Ceika Coilovers and Wheel Spacers, Fog Light Replacement

    30. #28
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      Quote Originally Posted by Sideways8LV View Post
      How do you like the wind deflectors on the windows? I was thinking about them but not sure how I feel about the rear door ones.
      If you think about the beauty. Sometimes I feel like without the wind deflectors will be more beauty. But it will be good when you open the window while driving. You can still driving while open the window with less wind into your eyes.
      Last edited by akeker; 12-09-2019 at 12:20 AM.

    31. #29
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      Quote Originally Posted by akeker View Post
      If you think about the beauty.
      Gotta respect function over form. Too easy to get lost in aesthetics.
      2005 Silver S60 T5 Auto - Currently Stock with 129k miles | Stage 0 Progress: Falken Azenis FK510's 235/45ZR17, Volvo Spark Plugs, Trans Drain & Fill, iPd Transmission Torque Mount w/Poly Bushings, iPd Subframe Poly Inserts, New Front & Rear Calipers, Front iPd S/S Brake Lines, TRW Tie Rod Ends, Steering Rack Boots, 5x Bosch Ignition Coils, Silicone TB Intake Hose

      Next Up: Fuel Filter & Air Filter, Ceika Coilovers and Wheel Spacers, Fog Light Replacement

    32. #30
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      Today, I paint some magic white liquid on my tire. Looks more aggressive?

      My-S60-27

      My-S60-26

      My-S60-25
      Last edited by akeker; 12-29-2019 at 02:39 AM.

    33. #31
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      Drive Me Home S60T5 EP1





      Last edited by akeker; 01-02-2020 at 10:18 AM.

    34. #32
      Junior Member Boneslb9's Avatar
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      Nice build

    35. #33
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      Quote Originally Posted by Boneslb9 View Post
      Nice build
      Going to install new rear window spoiler. Now is waiting for painting process.

      Spoiler-Rear-Roof

    36. #34
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      Just finish painting. It is beautiful somehow

      My-S60-34

      My-S60-33

      My-S60-32

    37. #35
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      It's time to go for lip bumper. What do you think about this?

      S60T5012

      S60T5009
      S60T5008
      S60T5007
      S60T5006
      S60T5005
      S60T5004

      S60T5002
      S60T5001
      Last edited by akeker; 01-26-2020 at 05:40 AM.

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