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S40/V50 Technical Information, How-To, DIY, FAQ, and More

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#1 · (Edited by Moderator)
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Forum Info:
SwedeSpeed forum FAQ

Vendor Info / Volvo docs:
Tracking your Volvo from the Factory Overseas

2005 V50 Owner's Manual (pdf)
2006 S40 Owner's Manual (pdf)
2006 V50 Owner's Manual (pdf)
2007 V50 Owner's Manual (pdf)
2008 S40 Owner's Manual (pdf)
2009 S40 Owner's Manual (pdf)
2009 V50 Owner's Manual (pdf)
2010 V50 Owner's Manual (pdf)
2011 S40 Owner's Manual (pdf)
2011 V50 Owner's Manual (pdf)
2012 S40 Owner's Manual (pdf)

Pre-Facelift S40 Complete Accessory Listing (including wheels)
Pre-Facelift V50 Complete Accessory Listing (including wheels)
Facelift S40 Complete Accessory Listing (including wheels)
Facelift V50 Complete Accessory Listing (including wheels)
Volvo Accessory Installation Guides
P1 Exhaust options

Technical Information:
Build Plate Codes and more info here
Parts List Reference Guide
TNN Listing (R-models, but contain S40/V50 too)
United States Vehicle Recall Search
Volvo Cars North America Technical Bookstore
Wheel & Tire Sizing Calculator
Wheel Lugnut Torque Very important: 81ft-lb >2008, 96ft-lb 2009<
Torque Spec Reference (also R-models)
Volvo Wiring Info

Everyday Operation & General Information:
Alternative Window Controls (lock button) video and (key fob) video
Auto Start Video
Emission Readiness Reset Procedure
Homesafe Lighting Video
How to Program Homelink
Jacking Up the Car
Quick Check for Diagnostic Trouble Codes
Resetting Service Indicator (all 2004< Volvos) and a video
Sunroof calibration

Common Issues:
AC Problems Solutions and a video
Door Lock Stuck
Front Wheel Bearing Lock Brace Installation
Heater Core O Ring Replacement
Ignition Key Repair
Ignition Switch Repair
Outdoor Thermometer & Driver's Door Issues
PCV Extended Warranty from Volvo US Fix is covered on certain cars
(more detail on previous item) Clogged Crankcase Ventilation Causes Squeal, How to Repair it Yourself, more tips, and The Gory Details
Start...Shudder...Stall (SSS) Problem for 2004.5-2006 models
Sunroof Rattle Fix
Turn Wheel Try Start Again fix
Wet Floor: Leaky A/C & Sunroof Drains and here and also here
Wind Noise from A-Pillar Area
Seat Noise Fix
 
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#2 · (Edited)
How-To's & Technical Information:
Airbox Removal Tips
Back Seat Removal
Cabin Blower Motor Access
Cabin Filter Replacement
Center Console Removal
2004.5-2007
Center Console Removal and Shifter Blind Repair 2004.5-2007
Center Console Removal and Shifter Blind Repair 2008-2012
Center Console Removal and Shifter Blind Repair C70
Changing Trunk Wiring Harness
Door Harness Access Video
Door Panel Removal
Door Module Access
Facelift Interior Conversion
Front Bumper Removal Video
Front Seat Removal Video
Glove Box Removal and Access to Climate Recirculator
Hood (Bonnet) Removal Video
Installing Slightly Longer Wheel Bolts
Key Fob Battery Replacement 2004-07 video
and 2008-13 video
Key Fob Guts & Other Key Information
Key Fob Swap
Key add/delete using VIDA online
P1 How to Videos Thread
Reset Automatic Window Function
Shift Knob (Manual) Removal Video
Steering Column Lock repair - without reprogramming
Sunroof and Sunroof-Shade Removal
Sunroof: Manually Open and Close
Turn Signal Stalk Removal and Cleaning
V50 Interior Tailgate Removal
Wiper Blade Rebuild
Wiper Motor Linkage and Arms Replacement


Brakes:
Bleeding the Brakes (Automatic)
Bleeding the Brake and Clutch Systems
Brake Pad and Rotor Replacement
, info for front 300mm, and info for front 320mm
Details on Brake Components
Identifying Brake Size
and here
Mazda 302mm Rear Brake Upgrade

Engine and Powertrain:
Alternator Replacement
Alternator (Accessories) & A/C Compressor Belt Replacement
A/C Clutch Bearing Replacement
AWD/Haldex Fluid Change
Battery Replacement
Group Size is 94R/H7, or 48/H6 if Not Premium Sound
Brake vacuum ejector venturi replacement (more pictures/info) (even more pictures/info)
Coolant Drain and Fill
Coolant Reservoir Replacement
Coolant Temperature Sensor Replacement
CV Axle Replacement video
CV Boot Replacement
CV Repair AWD Propshaft/Driveshaft
DSTC (Dynamic Stability Traction Control) Discussion
Exhaust Manifold Gasket Replacement
Exhaust manifold leak / stud repair
and here and also here
Fuel Pressure Sensor (FPS) Replacement (T5)
and here
FWD Rear Bearing Hub Replacement
and a video
Front Wheel Bearing Replacement
(using special tool)
Mass Air Flow (MAF) Sensor & Throttle Body Locations (T5) similar on 2.4i
Oil Change (T5) and here
Oil Change (2.4i)
O2 Sensor (rear) Replacement
Power Steering Fluid Flush
and here
Radiator Replacement
Shifter cable replacement (M66)
Spark Plug Change (T5)
Spark Plug Change (2.4i)
Spark Plug Information
be careful, many conflicting size reports from both vendors and users!
Starter Motor Replacement (also Air Box, PCV, Alternator and Related Items)
Thermostat Replacement
Throttle Body Clean (2.4i)
Throttle Body Removal (T5) Video
Timing Belt Replacement (T5)
Timing Belt Replacement (for 2.4i)
and here
Transmission Fluid Change (Automatic)
Transmission Fluid Change (Manual)
and Factory Procedure and a Related Thread in the R Forum
Transmission Removal (Manual M66)

Transmission Swap Auto to Manual M66
Transmission internals - differential install detailed photos (Manual M66 AWD)
Turbo Control Valve (TCV) Replacement (2.0D)
Turbo Oil Feed Line Crush Gasket Replacement
Turbo Oil Return Line Seal Replacement


Suspension & Mounts:
Factory Sport Suspension Part Numbers
Front Struts and Springs Replacement
Left Side Engine Mount Replacement
and here
Lower Control Arm Replacement
, and a video, and Bushing Failure
PowerFlex Poly Motor Mount Upgrade
Rear Camber Arms (Aftermarket) Installation, and a video, and here
Rear Lateral Links Replacement
Rear Shocks, Arms, and Springs Replacement
, Rear Shock (video)
Torque Mount Replacement (video)
Upper (Right Side) Engine Mount Replacement

Left Side Engine Mount Replacement, and here
Wheel and Chassis Alignment


Accessories:
Auto-dimming mirror w/ compass Installation
Ignition Ring Removal Video
Pedal (Heico) Installation (Manual)
Pedal (E-bay) Installation (Automatic)
Skid Plate Install
Volvo Sport Steering Wheel Installation
, video, and a download here...Clicking Link Will Begin Download
V50 Tailgate Spoiler Installation

Audio:
Adding an Aux-in to the Basic Sound System
Adding FACTORY Aux to a 2005+ S40 or V50
Adding Tweeters to Non-Premium Sound Systems & Rear Door Panel Removal
Center Speaker Grille Removal Video
Dension GW500 Audio Adapter Installation
FM Modulator Installation
Full Speaker Upgrade with Detailed Pictures
GROM MOST unit install
Sub install
XM Satellite Commander Installation
XM/FM Modulator / FM Radio / AFM
V50

Lighting:
Upgrade for factory bixenons and here
Disabling DRLs (daytime running lights)
Halogen Upgrade
Halos/Angel Eyes
and here
Headlight Adjustment and Assembly Pictures
Headlight Aiming
HID Conversion with info on HID upgrade options
and here
LED conversion for All the Car's Bulbs
Vanity Mirror Bulb Replacement
Factory foglight retrofit without software


Performance (Engine, Chassis, etc.):
Boost Gauge Installation and here and here AND here and also here (very detailed)
"De-Unicorning" the 2.4i Muffler
Disable traction control and ABS
drjonez race mode mod (disable all traction control but keep ABS and AWD)
Exhaust (Heico) Installation
and also here
Fuel Injector Upgrade
Intake (Injen) Installation (Automatic)
Intercooler Installation
and here and an additional upgrade option here.
iPd Turbo Control Valve (TCV) Installation and here
Rear Sway Bar Installation
, Vertical Mounting Points, Horizontal Mounting Points, Rattling Fix, and Mazda 3 sway bar install with end link swap
Software Tune Loading (Elevate, Shark, etc.) Video
Strut Bar (EST) Installation
and here
Throttle Body upgrade
Water / Meth Injection


Cosmetics:
CD Slot Suede Replacement
De-Badging Letters
Door Card Refresh
Headliner Removal and Repair (S40)
Mirror Upgrade to Modern Volvo Mirrors
Painting Textured Skirts to Match Body
Seat Skin Removal Video

Tow Hook License Plate Mount
 
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